Our i-DCA System
Robot-guided application solution for precise, fully automated processes with self-adhesive die-cut parts.
Precision for self-adhesive die-cut parts
The i-DCA system is a robot-guided application solution for self-adhesive die-cut parts. It was developed for precise results and reliable processes in continuous operation. Fully integrated control, intelligent process monitoring, and coordinated material supply enable fully automated hole closures with high repeat accuracy.
Our i-DCA system combines all steps of the application workflow in one compact component. From material feeding to quality assurance, all steps work together smoothly. This allows the system to be integrated easily into modern production lines and existing equipment.
installations worldwide
designed for continuous operation
control, monitoring, material flow
Compact, integrated, process-stable
Its modular architecture makes it easy to integrate into different production environments. Even with complex or changing component geometries, the i-DCA system stands out for short setup times and consistently high application quality.
Application
Angle application & flexible positioning
An additional degree of freedom allows applications even on hard-to-reach or inclined surfaces. This ensures precise and repeatable results.
Material flow
Optimized material supply
Two servo drives keep the web tension constant and control the feed precisely. The belt path is clearly arranged and supports quick material changes, making it ideal for 24/7 operation.
What makes the system strong in operation
Angle application & flexible positioning
An additional degree of freedom allows applications even on hard-to-reach or inclined surfaces. This ensures precise and repeatable results.
Complete application workflow in one component
All process steps are combined in one unit. This reduces integration effort, lowers sources of error, and improves efficiency.
Integrated control electronics
No external control components are required. The system communicates directly with plant and robot controllers and remains highly compatible.
Optimized material supply
Two servo drives keep the web tension constant and control the feed precisely. The belt path is clearly arranged and supports quick material changes, making it ideal for 24/7 operation.
Intelligent process monitoring
Contact pressure, suction pressure, and position are monitored continuously. The process only continues when all parameters are correct. This keeps quality transparent and documented.
Maximum system integration
All components are matched to one another. The result is a consistent, low-maintenance system with high operational reliability.
Tool storage & ease of servicing
The optional tool storage unit allows material changes during ongoing production. Its compact design saves space during integration. At the same time, it ensures that the robot always picks up a tool from the storage unit that is ready for application.
- Wear parts can be replaced without removal
- Shippable and exchangeable
- Functional tests possible in the maintenance workshop
During live production
Service, material changes, and process control are designed so that interventions remain manageable without unnecessarily interrupting production.
Service
Process monitoring
Integrated process control across all process steps
Service
Service access
Wear parts and interfaces remain easily accessible for service and maintenance.
Service
Vision module
Vision and sensor technology can be integrated directly into the running process.
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Designed for continuous operation
The i-DCA system is designed for high cycle rates and reliable 24/7 operation. Fast material changes and logged process quality support stable performance in everyday production.
Robust mechanics and integrated monitoring ensure reliable processes with low maintenance effort.
Field proof
130+
More than 130 installations worldwide prove the reliability and efficiency of this solution.
If you need a robust application solution for high output and reproducible quality, we will develop the right integration for your line.
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